EMC Secured Workstation: Protection & Best Practices

EMC Secured Workstation: Protection & Best Practices
Nov 22, 2025

EMC Secured Workstation: Protection & Best Practices

In environments where electromagnetic compatibility is crucial, PSB GmbH draws on decades of engineering experience to deliver workstations that meet and exceed stringent EMV standards. Our solutions are carefully developed to ensure both robust performance and reliable protection, particularly in demanding industrial and medical settings. We understand the interplay between advanced electronics and the need for comprehensive shielding against electromagnetic interference. By focusing on the meticulous selection of components, precision system integration, and rigorous testing procedures, we provide workstations that guarantee stable operation even under adverse conditions. Our independent, customer-oriented approach ensures tailor-made solutions for any application scenario, underpinning long-term operational safety and compliance. PSB GmbH continues to set industry benchmarks by drawing on proven expertise and an unwavering commitment to quality.


What Is an EMV-Protected Workstation?

An EMV-protected workstation is a computing device explicitly engineered to ensure electromagnetic compatibility (“EMV”). This means it operates reliably in environments with electromagnetic interference (EMI) and does not emit levels of electromagnetic energy that could disturb other devices. Unlike standard PCs, EMV-protected workstations meet stringent requirements for both immunity to disturbances (Störfestigkeit) and limitation of interference (Störemission). These devices are more than robust; they are tested and constructed in line with recognized EMV standards to serve industrial, medical, and safety-focused sectors where operational reliability and compliance are crucial.

Common characteristics of EMV-protected workstations include:

  • Use of shielded housings and enclosures
  • Application of specialized filters and grounding techniques
  • Selection of EMV-compliant components
  • Full adherence to industry-specific norms and regulations

Why Is EMV Protection Important for Workstations?

Ensuring EMV protection is vital because modern industrial and medical environments are densely packed with electronic devices that both generate and are vulnerable to electromagnetic disturbances. Unprotected systems risk malfunction, data loss, or complete failure — all of which can lead to financial damages, compromised safety, and legal liabilities. The importance of EMV-compliant workstations is especially apparent in regulated industries such as energy, healthcare, or cleanroom-driven production, where reliability and law-compliant operation are legally enforced, as seen with the CE marking.

For companies operating in sensitive environments, such as those described in our article on Industrial PC for Cleanrooms: Selection & Demands, the risk of EMI incidents can severely hinder operational productivity and endanger quality standards. EMV-protected workstations play an integral role in assuring ongoing operational safety and regulatory peace of mind.

Technical Requirements and Relevant Norms

Key Standards in EMV Compliance

To prove their electromagnetic compatibility, workstations must align with international and regional standards. The most relevant EMV norms include:

Standard Applies to Main Focus
DIN-EN 61000-6-2 Industrial environments Immunity to electromagnetic disturbances
DIN-EN 61000-6-4 Industrial environments Emission limits
EN60601-1 Medical electrical equipment General requirements for safety and EMV
EMVG Germany Electromagnetic compatibility legal requirements

Additionally, compliance with CE marking often requires passing designated EMV tests and certifications. The specific type of test depends on the application environment, such as energy, medical, or ISO-certified cleanroom sectors (Industrial PC for Cleanrooms: ISO 14644 Solutions).

Example: IP65 in EMV-protected Workstations

Ingress Protection Code IP65 signals both dust-tight assembly and protection against water jets, a typical requirement in harsh industrial sites. IP65-rated workstations therefore not only meet physical environment challenges—they also often form the basis for ensuring robust EMV behavior layered with physical durability.

EMV-Compliant Design: Enclosures, Shielding and Components

Designing a workstation apt to meet EMV standards demands a holistic approach. The main pillars are:

  • Enclosure and Shielding: Specialized enclosures—often made from conductive metals—block the emission and ingress of disruptive electromagnetic fields when properly bonded and sealed.
  • Component Selection: All internal components must be rated for low emissions and high immunity. Filters and surge protectors are integrated at interfaces and power supply entry points.
  • Cable Management: Shielded cables, proper cable routing and use of ferrites minimize inter-component and external interference.

For instance, in the context of a Fanless Rackmount PC: Silent & Maintenance-Free Servers, the absence of moving parts not only reduces maintenance but also limits EMI by eliminating electrical and mechanical sources of noise.

Practical Examples: Industry and Medical Fields

Industries with stringent electrotechnical standards—such as energy and healthcare—demand the highest levels of EMV safety. For example, workstations in energy plants require both robust casings and low-noise operation to meet efficiency and future-proofing criteria. In medical applications, certified EN60601-1 devices ensure patient safety and prevent diagnostic errors caused by EMI.

Testing Methods and Certification

Rigorous EMV testing forms the backbone of certification and market approval. Essential test types include:

  1. Emission tests: Measure radiated and conducted emissions to confirm compliance with DIN-EN 61000-6-4.
  2. Immunity tests: Assess workstation resilience to electrical fast transients, surges, conducted and radiated disturbances per DIN-EN 61000-6-2 and sector standards like EN60601-1.
  3. Lifecycle and durability tests: Simulate years of operation to guarantee long-term reliability.

After successful completion of all required tests, manufacturers can declare CE conformity, enabling legal distribution in the EU.

For industries where downtime is not acceptable, such as pharmaceutical cleanrooms, regular retesting and maintenance are recommended, as highlighted in our Industrial Tablet PC guide on rugged solution requirements.

Advantages for Businesses and Users

  • Regulatory Security & Compliance: Avoid expensive recalls and interruptions through assured compliance with EMV standards and CE certification.
  • Operational Safety: Reliable performance in tough EMI environments maintains process integrity and prevents critical errors.
  • Extended System Lifespan: Advanced shielding and quality components reduce system aging, minimize risk from surges, and limit the impact of external EMI sources.
  • Investment Protection: Especially in sectors requiring strict adherence to standards (e.g., cleanrooms, energy, hospitals), EMV-compliant workstations offer significant return on investment and legal reassurance.
  • Industry-specific Solutions: From cleanroom PCs to rugged tablets, optimized systems cater to individual sector demands, harmonizing reliability, hygiene and compliance.

FAQ: EMV Protection in Workstations

What distinguishes an EMV-protected workstation from a standard PC?
An EMV-protected workstation is engineered, assembled and certified to guarantee resistance to electromagnetic interference and prevent emissions that could disrupt other devices. A standard PC may function normally in benign environments but is prone to malfunction or cause compliance issues in challenging industrial settings.
Which EMV standards are essential for the industrial sector?
The primary standards are DIN-EN 61000-6-2 for immunity and DIN-EN 61000-6-4 for emission limits. Depending on application, further sector-specific norms like EN60601-1 (medical) or ISO 14644 (cleanrooms) may apply. Learn more about cleanroom compliance in our article on ISO 14644 Solutions.
How can I ensure ongoing compliance and system reliability?
Regular maintenance, periodic retesting, and staying updated with emerging standards are crucial. Using certified devices from reputable manufacturers and working closely with certification labs secures long-term compliance and operational safety.
Are fanless and rugged systems better for EMV protection?
Fanless, sealed systems greatly reduce points of EMI ingress and emission. Explore the benefits of silent, maintenance-free solutions in our Fanless Rackmount PC overview.
What sectors benefit most from EMV-protected workstations?
Highly regulated sectors like energy production, cleanroom manufacturing, and medical technology require the highest level of EMV protection for legal and operational reasons. Our guide on Industrial PCs in the energy sector provides illustrative sector insights.

The implementation of EMV-secured workstations is fundamental for ensuring continuous functionality and protecting critical infrastructure across various industries. With extensive hands-on experience, PSB GmbH has repeatedly demonstrated its competence in designing, adapting, and manufacturing systems that meet the highest electromagnetic compatibility requirements. Clients value our diligent, in-house testing processes and the flexibility of our production, which assure consistent reliability over the entire lifecycle of every workstation. Our dedication to detail and long-term serviceability positions us as a steadfast partner for complex, evolving industrial environments. Looking ahead, PSB GmbH remains focused on innovation and reliability, ensuring our workstations offer uncompromised protection and performance in the face of tomorrow’s technological and environmental challenges.

Write us a message or send us an email to:
vertrieb@psb-engineering.de


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