At PSB GmbH, we understand the complex challenges that demanding industrial environments present, especially where dust, moisture, and extreme conditions are the norm. With our three decades of engineering experience, we develop PC-based solutions that rise to these challenges, ensuring full operation even under the harshest circumstances. The IP68 industry computer represents our commitment to uncompromising reliability—engineered to withstand total dust ingress and prolonged immersion in water without performance degradation. Our development process integrates rigorous material selection, advanced sealing techniques, and strict quality assurance measures, all executed in-house for maximum oversight. Every system undergoes comprehensive burn-in testing to assess durability and stability. This meticulous attention to detail ensures our solutions are genuinely fit for mission-critical applications.
Was bedeutet IP68 bei Industrie-Computern?
An Industrie-Computer IP68 is engineered to provide maximum protection against dust and water, making them ideal for use in extreme environments. The term “IP68” refers to an international standard for Ingress Protection (IP-Schutzklassen), which classifies the degree of protection provided by enclosures against solid foreign objects and liquids.
The first digit “6” denotes complete protection against dust ingress (staubdichte Computer), while the second digit “8” indicates that the device is safeguarded against continuous immersion in water, making it a true wasserdichte Computer. This protection extends far beyond the basic requirements of everyday electronics and is essential for reliable operation in critical processes. For industries that prioritize hygiene, such as food processing or pharmaceuticals, IP68 often goes hand in hand with Hygienic Design Computer principles, ensuring not only water resistance but also easy cleaning and sterilization.
Vergleich der IP-Schutzklassen: IP65, IP66, IP67, IP68 und IP69K
Understanding the differences between various IP-Schutzklassen is essential when selecting the right Industrie PC wasserdicht for a specific application. Below is a comparative overview:
| IP Code | Dust Protection | Water Protection | Use Case Example |
|---|---|---|---|
| IP65 | Dust-tight | Protection from water jets | General industrial environments |
| IP66 | Dust-tight | Strong water jets from any direction | Washdown areas |
| IP67 | Dust-tight | Temporary immersion (up to 1m for 30min) | Outdoor use, humid areas |
| IP68 | Dust-tight | Continuous immersion (depth as specified by manufacturer) | Submerged or extreme dust/wet areas |
| IP69K | Dust-tight | High-pressure, high-temperature water jets | Food processing, sanitation zones |
An IP68 Industrie-PC stands out due to its ability to withstand not just splashes or temporary immersion, but continuous exposure in harsh environments. This level of resilience is particularly necessary in sectors like chemical processing or outdoor installation. For those seeking a detailed comparison of IP ratings, especially IP65 and IP67, we recommend the comprehensive article here.
Typische Einsatzgebiete für IP68-Industrie-PCs
The diverse and robust nature of IP68 Industrie-PCs enables their use across a variety of demanding sectors:
- Food and Beverage Production: Where strict cleanliness and washdown protocols require both hygienic and waterproof computers.
- Pharmaceutical Manufacturing: Environments where contamination control is crucial, benefiting from staubdichte und wasserdichte Computerlösungen and easy-to-clean designs.
- Chemical & Mining: Locations with high exposure to dust and aggressive liquids that demand not only staubdichter Industrie-Computer but also corrosion-resistant materials like 316L-Edelstahl.
- Outdoor Installations: For instance, in agriculture or maritime settings, where devices must weather rain, mud, or prolonged immersion.
- Cleanroom Technology: Environments that adhere to standards like ISO 14644, where specialized cleanroom industrial PCs are essential.
In each of these cases, the IP68 classification ensures continuous performance and minimizes system downtime due to environmental exposure.
Konstruktions- und Designmerkmale
Robust, waterproof industrial computers are meticulously constructed to meet both environmental demands and operational hygiene standards. Features include:
- Sealed Stainless Steel Housings: Often constructed from 316L-Edelstahl, known for its exceptional corrosion resistance and ease of cleaning, which is vital for both hygiene and longevity.
- Fanless Industrial PCs: A fanless edge computer design prevents the ingress of dust and moisture and reduces maintenance requirements.
- Hygienic Design: Smooth, crevice-free surfaces and minimal visible screws enable quick and thorough cleaning, essential in hygiene-sensitive sectors.
- Specialized Connectors: Use of M12-Anschlüsse, SP13-Steckverbinder, and rubberized seals guarantee watertight connectivity.
- Touchscreen Protection: Integration of robust resistive or capacitive touchscreen technology that maintains full operability even with gloves or in wet conditions.
This design philosophy results in a robuster Industrie-Computer that is both highly reliable and easy to maintain.
Technische Spezifikationen im Überblick
IP68-graded industrial computers are engineered for longevity, efficiency, and flexibility. Typical technical specifications include:
- Protection Ratings: IP68, often exceeding requirements through additional NEMA 4X or MIL-STD-810G/H shock and vibration resistance.
- Materials: Heavy-duty 316L stainless steel chassis with chemically resistant gaskets and O-rings.
- Operating Temperature: Wide operating temperature range, typically from -20°C to +60°C, supporting stable operation in both freezing and hot environments.
- User Interface: Options for daylight-readable displays, multi-touch screens, and function keys for work with gloves or in wet zones.
- Memory and Storage: Expandable RAM, industrial-grade SSDs, and fanless cooling for long-term reliability.
Such technical features ensure the computer’s suitability for a range of industrial applications, from automated production lines to outdoor kiosks.
Konnektivitätsoptionen und Anschlussvielfalt
Connectivity is crucial for modern automation and process control. Typical options provided by IP68 Industrie-PCs include:
- Ethernet (RJ45): Rugged sealed ports allow for secure network integration.
- RS232/COM and GPIO: For legacy machinery and direct device communication.
- HDMI: Digital video output for integration with external displays or monitoring systems.
- USB: Waterproof connectors support peripherals without compromising the PC’s integrity.
- Wireless: Wi-Fi, Bluetooth, and sometimes cellular connectivity, all with robust antenna sealing.
The use of industrial-grade connectors such as M12 and SP13 further ensures that each physical interface is safeguarded against dust, water ingress, and mechanical stress. This level of versatility is key for deployment in smart factories or in remote monitoring applications. Silent PC industrial solutions also provide options for environments requiring quiet, reliable operation alongside robust connectivity.
Wichtige Zertifizierungen und Normen
Reliability in industrial applications is reinforced by meeting stringent international standards, including:
- CE and FCC Certification: These ensure compliance with European and US regulations for safety, electromagnetic compatibility, and environmental sustainability.
- NEMA 4X: Complementary to IP68, NEMA 4X ensures resistance against corrosion, indoor/outdoor use, and water ingress.
- MIL-STD-810G/H: US military standards defining rigorous tests for vibration, shock, temperature, humidity, and more.
- ISO 14644 Compatibility: For computers deployed in cleanrooms, systems adhering to ISO 14644 are crucial; see more about industrial PCs for cleanrooms.
The presence of these certifications assures consistent performance and legal compliance within regulated or high-risk sectors.
Wartung, Zuverlässigkeit und Kostenvorteile
One of the most compelling advantages of investing in a staubdichter Industrie-Computer with IP68 protection is the enormous reduction in maintenance and related downtime. The lüfterlose Industrie-PCs are not only resistant to dust and water but also eliminate moving parts, drastically reducing wear and failure rates. This leads to increased reliability and lower total cost of ownership, particularly in permanently active applications or environments with aggressive dust and fluid exposure.
Moreover, the ease of cleaning, rapid sterilization, and robust housing components ensure long service life and minimal interruption—even in settings requiring round-the-clock operation or strict hygienic standards. For businesses prioritizing energy-efficient, low-noise solutions, fanless edge industrial PCs provide further advantages.
Ultimately, the use of robuste Industrie-Computer with IP68 rating represents a long-term investment in operational security, hygiene, and efficiency in industrial IT infrastructure.
The increasing demand for resilient computing solutions in unforgiving settings makes IP68 industrial computers indispensable across various sectors. Drawing on our broad project experience and independent system integration, PSB GmbH delivers systems that not only meet but exceed industrial protection standards. Our clients count on us for consistent delivery, adaptability, and long-term serviceability, even as operating conditions evolve. Each tailored solution is backed by a robust engineering process and a proven track record in extreme environment readiness. Looking ahead, we remain committed to advancing reliability and innovation, supporting our partners in confidently facing industrial challenges both now and in the future.
